19-inch and application-specific formats

Rackmount Chassis That Fits the Rack and the Product Inside It

Precision sheet metal packaging for test systems, industrial computers, communications hardware and OEM electronics.

Get Manufacturing FeedbackNo fixed minimum order

Rack geometry

1U to 6U+

Press brake

Up to 4,000 mm

Force

Up to 200T

Quality

FAI Available

Control the interfaces

The rack ears are only the beginning

Reliable installation depends on the full chain of dimensions from the mounting face to rails, handles, connectors and internal assemblies.

Width and ear alignment

Rack opening, flange flatness and hole position managed to a functional datum.

U-height discipline

Panels, seams and fasteners kept inside the installation envelope.

Rail load path

Internal weight transferred through formed features and reinforced attachment points.

Rear I/O registration

Cutouts remain aligned after bending, welding and finishing.

Configuration freedom

Specify the chassis your application needs

Front panel

Displays, switches, handles, branding, filters, locks and service indicators placed to your drawing.

Internal architecture

Card guides, PSU brackets, motherboard trays, partitions and cable tie points integrated into the build.

Access and cooling

Removable covers, fan panels, vents and filters designed for field use and production assembly.

From one prototype to a controlled product family

A shared chassis architecture can support multiple SKUs without forcing every configuration into a unique tooling program.

Discuss a modular platform

Common base

Reuse structural parts across variants.

Swappable I/O

Change rear or front panels by SKU.

Shared finish

Maintain brand consistency.

Scalable BOM

Control options without redesigning all metal.

Production confidence

Inspection follows how the chassis is used

Not every dimension carries equal risk. At Hengtai Leading Technology, we build the inspection plan around rack fit, board location, panel appearance and mating interfaces.

Incoming material controlGrade, thickness and certification checks

First article inspectionCritical dimensions verified before release

Final fit and appearanceRack interfaces, finish and packaging reviewed

19-inch rack engineering

Rackmount Standards Explained

EIA-310 defines the familiar 19-inch rack interface, including rack-unit spacing and mounting geometry. Product depth, rail engagement and front-panel projections still require application-specific control.

Rack size	Nominal height	Typical use	Mechanical watchpoint
1U	44.45 mm	Network and compact compute	Fan height and panel flatness
2U	88.90 mm	Servers and appliances	Riser and PSU packaging
3U	133.35 mm	Instrumentation and storage	Internal card retention
4U	177.80 mm	GPU and industrial systems	Loaded weight and rails
5U	222.25 mm	Specialized electronics	Panel stiffness and handles
6U	266.70 mm	Large modular platforms	Frame squareness and lifting

Quote your rackmount project

Send the rack height, depth, load and internal layout

We accept STEP, STP, DXF, DWG, PDF, IGS and SLDPRT files.

info@sheetmetalmfg.com

Building 3, No. 58 Xiangyuan Road, Changshu High-tech Industrial Development Zone, Suzhou City, Jiangsu Province, China