Automotive and EV sheet metal fabrication

Custom Sheet Metal Fabrication for Automotive & EV Applications

Automotive and electric vehicle programs move quickly, but every metal component still has to fit, assemble, protect and perform consistently. We manufacture custom sheet metal parts and assemblies for EV infrastructure, battery systems, automotive equipment and supporting production machinery.

Automotive and EV sheet metal fabrication components

EV manufacturing reality

Built for speed without losing control

Electrical protection

Enclosures and panels are reviewed around cable routing, grounding, ventilation and service access.

Lightweight structure

Aluminum and formed sheet metal can reduce weight while preserving stiffness and repeatable assembly.

Program iteration

Prototype, pilot and recurring production support helps teams validate fit before stable release.

Components we manufacture

Metal parts across EV charging, batteries, controls and production equipment

EV charger enclosures

Wall-mounted and floor-standing charging station cabinets, doors and internal panels.

Battery cabinets

Protective housings, battery storage cabinets, covers and thermal-management parts.

Power electronics

Inverter, converter, control box and electrical distribution cabinet metalwork.

Production-line parts

Machine guards, sensor mounts, frames, brackets and prototype vehicle sheet metal parts.

Design review

From design review to production-ready parts

Our role is not limited to cutting and bending metal. We help customers identify manufacturability risks, simplify assemblies, improve tolerance control and prepare designs for stable production.

Bend feasibility

Minimum flanges, hole-to-bend distance, bend radius and surface-treatment allowance.

Fastener access

PEM hardware, threaded inserts, rivet nuts and service-friendly assembly details.

Outdoor protection

Drainage, ventilation, coating coverage, packaging and corrosion exposure review.

Assembly simplification

A welded multi-piece bracket may become one bent part when function allows.

Materials

Material choices matched to automotive and EV duty

Aluminum

Lightweight charger housings, covers, electronic enclosures and thermal components.

Stainless steel

Outdoor, corrosive, hygienic and high-durability protective parts.

Carbon steel

Strong frames, cabinets, brackets and internal mounting components.

Copper and aluminum busbars

Cutting, punching, bending, plating, insulation and selective masking by drawing.

Integrated capabilities

A controlled route for multi-process parts

Precision laser cutting and CNC bending
TIG, MIG or laser welding support
PEM nuts, studs, standoffs and rivet nuts
Deburring, finishing and mechanical assembly

Quality control

Repeatability for automotive sheet metal parts

Overall dimensions, hole positions, bend angles, flatness and squareness.

Weld appearance, hardware position, door and panel fit, coating appearance and assembly compatibility.

Material certificates, inspection records, first article reports or certificates of conformity by agreement.

Prototype and low volume

Validate fit before repeat production

Concept verification Engineering prototypes Pre-production samples Low-volume recurring production

FAQ

Automotive and EV sheet metal FAQ

Can you manufacture custom EV charger enclosures?

Yes. We manufacture custom wall-mounted and floor-standing charger enclosures, internal mounting panels, brackets, doors, ventilation panels and related assemblies according to customer drawings.

Can you support prototypes before production?

Yes. We can manufacture prototypes and pre-production samples so customers can verify fit, assembly and design details before repeat production begins.

Can you help review manufacturability?

We can review bend feasibility, hole positions, welding sequence, service access, tolerance stack-up and finishing allowance before production.

What should we send for quotation?

Please send drawings, 3D models, material requirements, surface finish, quantities, critical dimensions and any hardware or documentation requirements.

Discuss your automotive or EV project

Contact

Location

Building 3, No. 58 Xiangyuan Road, Changshu High-tech Industrial Development Zone, Suzhou City, Jiangsu Province, China