Data center and AI infrastructure metal fabrication

Sheet Metal Solutions for Data Centers and AI Infrastructure

AI computing is increasing power density, thermal load and mechanical complexity inside modern data centers. We manufacture custom server chassis, rack enclosures, airflow panels, brackets and conductive components engineered around installation, airflow, grounding and maintenance.

Data center and AI infrastructure metal fabrication components

Airflow

Panels

Rack

Chassis

Busbar

Power

System-first metalwork

A server chassis is no longer just a metal box

Its geometry affects airflow, cable access, equipment installation, grounding, maintenance and long-term system reliability. We review sheet metal components as part of the larger data center system, not only as isolated drawings.

Data center system scope

Metal components across compute, rack, power and cooling

Server and computing equipment

Rackmount chassis, GPU server enclosures, storage housings, network appliance chassis and removable covers.

Rack and cabinet infrastructure

Rack cabinets, server cabinets, rack doors, side panels, top panels, base plates and cable-management components.

Power distribution components

Busbars, power distribution enclosures, battery cabinets, UPS housings, control boxes and protective covers.

Cooling and thermal parts

Perforated panels, fan trays, baffles, airflow guides, ducting parts and filter-mounting panels.

Performance details

Solving the details that affect high-density system performance

Perforation without losing rigidity

We review perforation patterns, border dimensions, bend locations and reinforcement to balance airflow with structural performance.

Tight assembly between parts

Datum selection, hole position, bend sequencing and mating-part relationships reduce accumulated assembly error.

Reliable hardware installation

PEM nuts, standoffs, studs, captive fasteners and rivet nuts help control PCB, rail, fan and power-module mounting features.

Manufacturing workflow

A production process built for complex assemblies

Drawing review Material preparation Cutting and punching Precision bending Hardware insertion Finishing and assembly

Assembly organization

Packed by drawing number, assembly level or installation sequence

For multi-part chassis or cabinet projects, we can organize components to simplify incoming inspection and customer-side assembly.

Materials

Material selected by rack load, heat, conductivity and finish

Cold-rolled steel

Galvanized steel

Stainless steel

Copper

Aluminum

Prototype support

AI hardware changes quickly

Mechanical designs may need to adapt to new boards, GPUs, cooling systems, connectors or power architecture.

Fit-check units

Thermal-test housings

Engineering samples

Revised panels

Quality checks

For chassis, cabinets and racks

Rack mounting dimensions, hole locations, bend angles and panel flatness.

Chassis squareness, door alignment, rail installation and assembly fit.

Hardware position, grounding features, surface appearance, busbar dimensions and packaging condition.

FAQ

Data center fabrication FAQ

Can you manufacture custom rackmount server chassis?

Yes. We manufacture rackmount chassis, covers, internal brackets, fan panels and related assemblies according to customer drawings.

Do you manufacture busbars for data center power systems?

Yes. We can manufacture custom copper and aluminum busbar components, including cutting, punching, bending, plating, insulation and selective masking.

Build new server, rack or power hardware

Contact

Location

Building 3, No. 58 Xiangyuan Road, Changshu High-tech Industrial Development Zone, Suzhou City, Jiangsu Province, China